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Methods to Exchange a Hybrid Battery in a Prius (Upgraded Battery) – A Deep Dive into the World of Hybrid Automobiles

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Methods to set up an E85 Conversion Package:

Upgraded Hybrid Battery Cells:
Whole Swap out Battery:
OBD2 Scanner:
Permatex Epoxy:
Threadlocker:
Extendable Ratchet Set:
Panel Clip Elimination Instrument:
Torque Wrench:
Ft-lbs Torque Wrench:
Battery Air Filter:

Gen 2 Prius 2004-2009 Hybrid Battery Alternative:
Methods to convert your automotive to run on e85:

0:00 Intro
2:14 How inform in case your hybrid battery is dangerous
3:18 Methods to take away automotive inside items
9:10 Methods to use epoxy to restore inside panels
10:00 Methods to disconnect the hybrid battery
15:12 Eradicating the hybrid battery from the automotive
16:09 Disassembling the hybrid battery pack
21:17 Putting in new cylindrical battery cells
32:30 Putting in the rebuilt battery into the automotive
34:07 Testing the brand new hybrid battery
35:18 Putting in the automotive inside
38:17 Gasoline financial system take a look at drive

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As a consequence of components past the management of ChrisFix, I can’t assure in opposition to improper use or unauthorized modifications of this info. ChrisFix assumes no legal responsibility for property injury or harm incurred on account of any of the data contained on this video. Use this info at your individual danger. ChrisFix recommends protected practices when engaged on Automobiles and or with instruments seen or implied on this video. As a consequence of components past the management of ChrisFix, no info contained on this video shall create any expressed or implied guarantee or assure of any explicit end result. Any harm, injury, or loss which will end result from improper use of those instruments, tools, or from the data contained on this video is the only real duty of the person and never ChrisFix.

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41 COMMENTS

  1. One thing to mention – you can see corrosion of original buss bars (like in 17:10) which is is often the cause of reported battery failure while battery itself is still in pretty good shape. Sometimes it is enough to take buss harness apart, clean it and re-assemble and your "failed" battery will work again perfectly fine. It is not guaranteed fix but if you are willing to take battery apart it is worth a try before spending 2000+ USD on new pack.

  2. I did research for nothing having two or three at this price in a pinch in very very poor condition throughout the world the prices have speculated everyone jumps on the electricity hybrids to restore and repair them at lower cost You n You're not the only one, that I can assure you, thank you for this fleeting joy.🤣🤣

  3. Great video but as a level 4 qualified EV specialist. No ppe eg safety high voltage gloves class 0. No cat 3 multimeter. No class 0 rubber mat. 12V battery has to come off first, wait 5 mins. Open up inverter under bonnet prove absence of voltage after removing high voltage disconnect plug. Then continue on. Problem is inverter, motor generator (MG1) and motor generator (MG2) could have residual current in windings which is why you have to prove absence of voltage. 205V battery here guys dependent on state of charge. Be careful !!!

  4. Do you have a video for 2007 Toyota camry hybrid batteries replacement?
    My wife's camry just got an invoice for 5000.00 dollars to replace batteries and fan. Also the company that you use for aftermarket batteries for the prius,, do they make them for other makes and models?

  5. Excellent instructional video. Thank you
    I’m wondering if making your own battery pack would save any dollars?
    Also isn’t the power from your exposed batteries when they are assembled dangerous?

    Really great video!!!

  6. Chris, you did a great job making this video. The camera positions was perfect. You explained everything. My son-in-law recently purchased a 2011 Prius with 150,000 miles. It needed the batteries replaced but the previous owner opted to sell the car and purchase another vehicle. We watched this awesome video and purchased the batteries used in this video and we installed them yesterday. We took our time and referred to the video several times. Everything fit perfectly and we did not have any issues at all. Being an ex-mechanic, everything was pretty straight forward, but my son-in-law wanted to follow your steps. We even torqued the bolts and nuts to your specs. After installation, the car was charging up the batteries. Thanks again, for this fantastic video and recommending these batteries.

  7. Thanks you so much for this. The details were perfect. The voice energy kept the interest. This battery set is different from 2005. I currently have a 2013. I will be checking per your suggestion. Yesterday I discover there is NO filter on my battery until early this morning and before the vid. Might be too late. Ahem.

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